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ATEX Certified Explosion-Proof IBC Filling Machine - Corrosion Resistant Stainless Steel Design

ATEX Certified Explosion-Proof IBC Filling Machine - Corrosion Resistant Stainless Steel Design

Explosion-proof IBC filler for corrosive chemicals: ±0.3% accuracy, 15 IBCs/hour. Hastelloy C276 flow path, VOC recovery >99.5%. ATEX Zone 1 certified.

  • Brand： glzon
  • Model： GZM_1000L

ATEX Explosion-Proof IBC Filler EX-IBC500 Series

Where Corrosive Chemicals Meet Absolute Safety

Core Innovation: Triple-Protection Architecture

Shanghai Guangzhi EX-IBC500 redefines hazardous material handling with ±0.3% gravimetric accuracy for acidic/alkaline/solvent filling in Zone 1/21 environments. Featuring:
✅ Pressurized Ex d IIC T4 control cabinet
✅ Hastelloy C276 wetted path (Ra≤0.4μm)
✅ Coriolis mass flow with ATEX certification
✅ VOC recovery >99.5% (EPA Method 21)
Achieving 15 IBCs/hour while eliminating ignition risks and corrosion failures in chemical, pharmaceutical, and energy operations.

Technology Superiority

1. Military-Grade Corrosion Defense

ComponentMaterial SciencePerformance Certification
Flow Tube AssemblyHastelloy C276 + PTFE liningNACE TM0177 Level A (H₂S service)
Valves & FittingsTitanium Gr.5 + ZrO₂ coatingISO 15156-3 Sulphide stress cracking
Sensor Housing904L SS with electropolishingASTM G48 Method A (pitting resistance)
Structural Frame316Ti SS + Xylan coatingISO 12944 C5-M corrosion class

2. Explosion-Proof Ecosystem

Safety Critical Specs:

  • Pressurization System:

    ParameterSpecStandard
    Purge flow rate50 L/minEN 60079-2
    Pressure holding50 mbar (min)IECEx IEC 60079-2

  • Grounding Protection:

    • Dual-ground verification (<1 Ω)

    • Spark gap monitoring

Technical Specifications

ModelEX-IBC510 (Standard)EX-IBC520 (Offshore)EX-IBC530 (Pharma)
Accuracy±0.3%±0.5%±0.2%
Capacity500-1500L300-1000L200-800L
Flow Rate100-400 L/min80-300 L/min50-200 L/min
Material CompatibilitypH 0-14, Halogens, H₂SSeawater + Crude oilCIP/SIP ready
ATEX CertificationII 2G Ex db IIC T4II 1G Ex db IIC T3II 2D Ex tb IIIC T135°C
Corrosion ResistanceNACE MR0103ISO 21457 (offshore)ASME BPE-2019
VOC Recovery>99.5% (carbon adsorption)>99% (thermal oxidizer)Condensation recovery
Power24VDC Ex ia24VDC Ex ia24VDC Ex ia
N₂ Consumption30 L/min @ 4bar25 L/min @ 4bar20 L/min @ 4bar
Footprint (L×W×H)3500×2200×3000mm3800×2400×3200mm3200×2000×2800mm

Industry-Specific Engineering

Chemical Processing

  • Chlor-alkali resistant membranes

  • Hydrogen embrittlement prevention

  • PFA-lined hoses for HF acid

Oil & Gas Offshore

  • ISO 21457 material selection

  • Motion compensation (±5°)

  • H₂S service package

Pharmaceutical Solvents

  • Clean-in-place (CIP) with solvent recovery

  • Isolator compatibility

  • 21 CFR Part 11 data integrity

Wastewater Treatment

  • Abrasion-resistant ceramic coatings

  • H₂S >1000ppm tolerance

  • Explosion venting design

Smart Hazard Control

10" Ex ia HMI with Predictive Safety

AI Safety Modules:

  • Static Charge Prediction:

    Risk LevelAction
    >5kV detectedAuto-flow reduction
    >10kV predictedEmergency shutdown

  • Corrosion Analytics:

    • Wall thickness monitoring (UT sensors)

    • Pitting index calculation

Operational Impact

Chemical Terminal Case:

  • Challenge: HCl filling with 3% loss + vessel corrosion

  • Solution: EX-IBC510 with Hastelloy C276 flow path

  • Results:
    ▶ Zero corrosion in 24 months
    ▶ ±0.2% accuracy saving $1.8M/year
    ▶ ROI: 9 months

Certifications & Documentation

Global Compliance:

  • ATEX 2014/34/EU (Category 1G/1D)

  • IECEx IEC 60079 Series

  • NACE MR0175/ISO 15156

  • ASME B31.3 Process Piping

Third-Party Reports:

TestStandardResult
Explosion containmentEN 60079-1Withstand 15 bar overpressure
Stress corrosion crackingASTM G361000h in boiling MgCl₂ - Pass
VOC efficiencyEPA Method 2199.6% capture

Service Commitment

Hazard Zone Certified Technicians:

  • 24/7 Remote Diagnostics: Fiber-optic Ex link

  • Critical Spares ≤72h Global:

    ComponentATEX Certification
    Coriolis meterEx ia IIC T4
    Flame arrestorsEN ISO 16852
    Pressurized cabinetEx pxb IEC 60079-2

  • On-Site Safety Audit:

    • ATEX recertification support

    • Corrosion mapping reports

Defying Explosions. Defying Corrosion.
Shanghai Guangzhi EX-IBC500: Engineering impenetrable safety for the world's most aggressive chemicals – where every drop is guarded by military-grade protection. ⚡

label: ATEX IBC Filler 1500L ±0.3% Accuracy Corrosion-Proof Shanghai Guangzhi